Czech-American technology company Vrgineers, renowned for its advanced virtual and mixed reality pilot training systems, is expanding its portfolio to include in-house production of high-quality flight instrument panels. This strategic move strengthens the company’s position in the global simulation technology market.
After years of collaborating with external suppliers, Vrgineers is now launching the development and production of high-precision cockpit panels for flight simulators. The initiative reinforces the company’s role as a technology leaderand moves it closer to its goal of delivering fully integrated, tailor-made simulator solutions.
Among the most technically demanding elements of an aircraft cockpit is the HOTAS (Hands On Throttle-And-Stick)system, which presents unique manufacturing challenges due to its complex geometry. While real aircraft controls are typically made using precision casting, simulator grips are often produced via plastic 3D printing, resulting in less realistic tactile feedback for pilots.
“To bridge this technological gap, we have partnered with two leading industrial technology companies — TGS, a specialist in advanced CNC machining, and ONE3D, a pioneer in additive metal manufacturing. Their expertise will help us take the precision and quality of our production to an entirely new level,”
said Marek Polčák, Co-Founder and CEO of Vrgineers.
“Our goal is to jointly develop a new generation of simulator grip manufacturing processes that faithfully replicate the haptic response of real aircraft controls.”
This strategic step underscores Vrgineers’ commitment to pushing the boundaries of quality across all areas of development — from electronics and optics to software and physical components. The result: simulators that offer absolute visual immersion and authentic tactile realism.
“This is an opportunity for manufacturing technology to truly shine,”
said Pavel Diviš, CEO of TGS.
“Through technology, we give products the details that define their value, quality, and perception. Globalization often dulls our sensitivity to such details, but when you hold a product designed to express excellence, it’s a celebration of craftsmanship. And when you’re flying an aircraft, you must feel the aircraft in your hand — without compromise. Achieving that sensation demands world-class technology.”
David Kadlčík, CSMO of ONE3D, added:
“Additive manufacturing is a full-fledged production method capable of meeting even the most demanding applications. In simulation, every detail matters to how a pilot perceives reality. The key advantage is responsiveness — what might take weeks in a traditional development cycle, we can deliver as a functional part within days. This agility and speed of innovation are now critical to succeeding in global competition.”
About Vrgineers
Vrgineers is a leading developer and manufacturer of advanced VR and MR headsets — including the XTAL and Somnium VR1 product lines — compliant with TAA standards, as well as professional simulators for pilot training and defense applications.
Headset Portfolio:
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XTAL 3 VR
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XTAL 3 NEO
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XTAL 3 CAVU
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Somnium VR1 (VR and MR variants)
Simulator Solutions:
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Portable Trainer – ultra-compact simulator
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Generic Classroom Trainer & Classroom Trainer – modular and reconfigurable systems
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Custom Trainer – fully tailored solutions for aviation, racing, and ground training applications
About TGS
Founded by Pavel Diviš over 30 years ago, TGS is one of Europe’s leading engineering and technology companies. It emphasizes partnership, customized innovation, and a comprehensive approach to client needs. TGS also plays an active role in promoting Czech engineering excellence and hosts the annual “5-Axis Trade Fair”, a key industry event.
About ONE3D
ONE3D is redefining the future of product development. As a leader in advanced manufacturing and materials technology, the company integrates additive manufacturing, innovative materials, and engineering expertise to help clients accelerate innovation and create products that push the limits of modern production.
